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Technical Guides
Benefits of PCD Tooling
Oct 11 , 2021

Diamond is the hardest material in nature. Consequently, it is also the most resistant to abrasion. This unique quality makes diamond, including synthetic diamonds like polycrystalline diamond, ideal for use in cutting tools.

Polycrystalline diamond (PCD) is an exceptionally resistant material, in which unsystematically oriented diamond crystals are bonded to a sub-stratum of tungsten carbide. These synthetic diamonds are produced through a high-temperature, high-pressure sintering process in a laboratory, and during this procedure, empty spaces between the PCD grains are filled with a cobalt alloy. And since single diamond grains bond to each other, the outcome is an extremely firm product that keeps its strength and shape.

High Speed Performance

PCD tools can run up to 10 times faster than solid carbide tools when at their peak efficiency, resulting in higher feed rates and reduced cycle time.

Better Surface Finish

PCD tools are idea for removal of thick coatings, epoxy, urethane and other membranes. have the ability to provide excellent surface finishes without the need for secondary operations. Without the need for these operations, manufacturers can save a significant amount of time and money, while still providing the same quality.

Longer Life Span

PCD tools are very aggressive and last for a long time when working, this meaning less downtime in your manufacturing facility. PCD tools are renowned for having a longer cutting lifetime, the ability to operate at higher cutting speeds. And there is no need for frequent replacements during use.

Material Versatility

In its infancy, PCD tooling was considered to be niche equipment because they could only be used for select materials. However, advances in manufacturing materials and processes have allowed PCD tooling to be used for a wider range of materials, including aluminum, metal-matrix composites, and abrasive plastics.

As PCD tooling becomes applicable to more and more materials, it will make contribution to concrete surface preparation. TransGrind Diamond Tools offers unmatched quality and specializes in PCD tooling such as PCD grinding plug, Scanmaskin PCD tools, bear claw removal tools, etc. Contact us for detail information or request a quote to start our business relationship.

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